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Spray Foam Insulation DIY Kits

Master Pack offers 200, 600, and 1,000 board foot spray foam kits. All of our foam kits are completely self-contained 2-component foam systems that are portable and disposable. In addition, all of our spray foam kits come complete with color-coded hoses, ergonomic foam applicators, and all the necessary tools to get started.

The 200 board foot system is designed for smaller applications, while the 600 and 1,000 board foot systems are designed for mid to large applications. Designed for larger insulating, sealing, patching and filling applications, the System 600 provides a quick, consistent flow of foam with rapid curing, expands 30X, dries tack-free in seconds and is fully cured in one hour.

Spray Foam Kits - Model 605 - Yielding 605 BD. FT.

HandiFoam® FR (HFO) low pressure spray polyurethane foam is a two-component system designed to fill and insulate large voids and surfaces. HandiFoam® FR (HFO)’s excellent adhesion properties create a continuous air barrier which completes the building envelope, resulting in improved indoor air quality and lower heating and cooling costs.

HandiFoam FR (HFO) is a non-flammable, low global warming potential (GWP) product designed for compliance throughout North America.

  • Meets ASTM E84 Class A(1) at 2” thick.
  • For optimum spray pattern & adhesion, use the ColorWise® long cone nozzles (10 pack included in each kit).
  • UL GREENGUARD Gold Certified
  • Available in a variety of disposable and refillable sizes.
  • Dispensed using the patented Handi-Gun Dispensing Unit
  • Click here to view HandiFoam FR (HFO) Best Practices presentation.

    7.02 at 1" thick
    13.54 at 2" thick

    6.44 at 1" thick
    12.30 at 2" thick

    Free Rise:
    1.75 lbs/ft3 (28.0 kg/m3)

    In Place:
    1.90 lbs/ft3 (30.4 kg/m3)

    15-30 seconds

    10 minutes (estimate)

    >90% CLOSED cell content

    ASTM E84 at 2"
    Flame Spread: 10
    Smoke Developed: 350

    Testing in progress:

    6 months - Refill
    12 months - Disposable

    P12055 HandiFoam FR (HFO) II-200 Disposable 201 bdft (18.6 m2)
    P12056 HandiFoam FR (HFO) II-600 Disposable 601 bdft (55.8 m2)
    P23093 HandiFoam FR (HFO) System 17 17 gallon Refillable 2,002 bdft (186 m2)
    P23220 HandiFoam FR (HFO) System 8 8 gallon Refillable 1015 bdft (94.3 m2)
    P23293 HandiFoam FR (HFO) System 27 27 gallon Refillable 3,381 bdft (314 m2)
    P23487 HandiFoam FR (HFO) System 60 60 gallon Refillable 7,783 bdft (723 m2)
    P23887 HandiFoam FR (HFO) System 120 120 gallon Refillable 13,989 bdft (1300 m2)

    Asbestos abatement and encapsulation
    Metal buildings
    Sealing silos and storage bins
    Cold storage insulation
    Insulating storage tanks (gas, industrial, winery, etc.)
    Sealing the roof/wall juncture
    Retrofitting windows
    Industrial piping
    Sound deadening interior walls
    Manufactured housing
    Refrigerated trailers
    Commercial vehicles
    Air handler/HVAC
    Hot tubs
    Recreational vehicles
    Temporary emergency structures
    Vehicle doors
    Sealing precast concrete forms

    Pipe pillows / pipe support
    Foam shape creation
    Post installation void filling (ie. hollow stadium seats)
    Theater set design
    Swimming pool construction
    Statue repair
    Statue creation
    Repairing and sealing damaged cargo containers
    Insulating military tents
    Filling post/pole holes
    Temporary seal of hopper cans
    "Tree surgery"

    Air sealing attic
    Bath tub insulation and leveling
    Sealing insulation board joints
    Foundation insulating
    Residential wall insulation
    Thin coat of spray foam to seal and insulate for "flash and batt"
    Sealing attic baffles
    Post mold remediation sealing
    Mobile home skirt sealing
    Sealing can lights
    Sealing ductwork joints
    Insulating & sealing rim/band joists
    Insulating crawl space wall
    Insulating cathedral ceilings


    Air sealing attic
    Sealing can lights

    Sealing silos and storage bins
    Retrofitting windows

    Model 200 - Spray Foam Kit

    • R-Value = 7.02 Per Yield 200 BD. FT.
    • Closed Cell Structure
    • No Ozone Depleting Chemicals
    • Easy to Transport
    • Two Cylinders (Components A & B)
    • Anti-Crossover Foam Applicator with 15’ hoses
    • Extra Nozzles (5 conical, 5 fan)
    • Reduces energy costs
    • Includes: Chemical Resistant Gloves, Assembly Wrench, O-Ring, Petroleum Jelly

    Model 1350 Spray Foam Kit - Open Cell - 1350 BD. FT. or 1350 SQ. FT. 1 inch thick

    • R-Value of 4.3 per inch
    • Class One, Fire retardant
    • Expands to fill smallest to largest gaps, cracks and holes, reducing air exchanges
    • Disposable, self-contained, two-component spray foam dispensing systems
    • Yield 1350 BD. FT. or SQ. FT. 1 inch thick
    • Reduces energy costs

    New Developments in Foam Chemistries

    Announcing leading-edge transitions

    Master Pack is proud to announce a leading-edge transition to the improved HandiFoam Slow Rise and HandiFoam Channel Fill formulations utilizing the HFO blowing agent, which is part of our ongoing commitment to developing foam chemistries with lower global warming impact and enhanced product performance.

    HandiFoam Slow Rise

    Fills and insulates large voids and cavities

    • Designed to fill and insulate large voids and cavities, or coat desired surface areas.
    • Provides buoyancy, decreases vibrations, and deadens sounds.
    • Meets the Coast Guard specification requirements for flotation in Title 33 Code of Federal Regulations, paragraph 183.114.
    • Can be applied to vertical and horizontal surfaces for insulation and sound deadening.

    HandiFoam Channel Fill

    Now flows greater distances filling complex geometries

    • Completely fills voids and cavities of all shapes and sizes with minimal fill points.
    • Provides buoyancy, decreases vibrations, deadens sounds.
    • Meets the Coast Guard specification requirements for flotation in the Title 33 Code of Federal Regulations, paragraph 183.114.
    • Powered by our patented High Flow Technology®, which allows the foam to flow greater distances to fill complex geometries.